Trying to stay sane despite rapid advances in scientific understanding and technology!

Friday, June 21, 2013

Prefabricated houses that are glued, not nailed, together!




Until now, nails have been used to hold the individual components together. Now an adhesive tape has been developed to perform this task.

A finished house stands on what just a few days ago was an empty green field. Such a feat is possible thanks to components that are industrially prefabricated in a manufacturing plant for finished parts and then simply need to be assembled on the building site -- "prefabricated houses" in other words.
We've developed an adhesive tape that sets in under a minute to reliably and durably bond together the individual components," says Dr. Andreas Zillessen, a scientist at the WKI. "The adhesive sets at the push of a button, so to speak. This means that when we apply the adhesive tape when assembling components, we can wait as long as we like without the adhesive drying out, as other kinds of adhesive would."

The secret is inside the material itself: unlike ordinary adhesive tape, it does not consist merely of a backing material and adhesive -- it also has its own "heating system." This is a metal strip that is coated with adhesive on both sides. If you want to stick together two strips of wood, you place the adhesive tape in the right position, put the strips of wood in place, and then let an electrical current flow through the metal strip. The metal heats up, and the adhesive melts and binds to the wood. First the adhesive is turned liquid by the heat so that it gets into the pores in the wood; then it sets very quickly once it cools. "At present, the gluing and setting combined take around a minute, but over the long term we want to make these processes significantly shorter," explains Zillessen.

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